Handbrake fix and adjustment for Ducato/Jumper/Boxer/Relay/ProMaster X250.
How I replaced and adjusted the rear handbrake/parking brake drum brake shoes inside rear disc on my Fiat Ducato X250 from 2010, and how I made a perfect tight adjustment to gain back the braking power necessary for parking on slopes.
I used the following torque settings:
Brake disc to wheel hub = hand-tight (max 12 Nm)
Brake caliper yoke to car = 210 Nm (Bolt size M16)
Brake caliper to guide pins = 30 Nm (Bolt size M8)
Pull-rod adjustment screw = 15 Nm (when pulled to the 6th click)
Wheel bolts 15“ = 160 Nm (Bolt size M14)
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▬▬▬ Contents of this video ▬▬▬
0:00 - Intro
0:14 - Showing long lever travel and faulty brakes.
0:32 - Tool for the job.
0:44 - Raise and support vehicle.
1:10 - Releasing tension of the parking brake cables.
1:50 - Removing brake caliper, pads, and yoke.
3:35 - Removing brake disc and internal drum brake shoes.
4:01 - Releasing drum brake shoes turning tooth wheel.
5:35 - Removing hand brake shoe adjuster mechanism.
6:13 - Cleaning ABS sensor ring.
6:38 - Preparing new parts.
7:30 - Cleaning tooth wheel and mechanism.
8:15 - Installing the brake mechanism.
8:29 - Installing new brake shoes.
11:10 - Installing disc and adjust the shoe position.
12:24 - Installing brake caliper yoke.
14:26 - Installing brake pads and caliper
16:32 - Adjusting the left side.
17:02 - Checking front pull-rod mechanism.
17:24 - Adjusting hand brake lever travel and brake power.
18:27 - Tightening wheel bolts.
18:57 - Lower car and test drive.
#fiat #ducato #campervan #jumper #Boxer #Relay #ProMaster #X250 #vanlife #mechanics #brakes #rear
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